China CNC Parts High Density Large Batch Customization Injection Plastic ABS Molded Part for Motorbike Parts injection molded parts cost

Solution Description

CNC Components Substantial Density Huge Batch Customization Injection Plastic Ab muscles Molded Element for Motorcycle Parts    

Solution Details

Product Information:

 

1 Company Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Personalized CNC Turning Solutions
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Selection: Automobile components,wind energy era tools equipment,wind electrical power technology gear equipment, ER fluid, health care apparatus and devices, standardization of custom made, moto components, machinery parts, lights parts, hardware add-ons, electrical motor goods, and so on
Agricultural machinery, electrical appliances, furnishings hardware
4 Materials: one.Stainless Steel: SS201, SS303, SS304, SS316 and many others.
2.Carbon Steel: AISI 1045, 9SMnPb28 and so on
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) and so forth.
four.Bronze:C51000, C52100, C54400, and so on.
5.Iron:Gray iron and ductile iron
six.Aluminum:6061, 6063,7075,5052 and many others.
seven.Magnesium Alloy: AZ31, AZ61, AZ91
eight.Plastic: PEEK, POM, NYLON, TEFLON, Abs…and many others
nine.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping device, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…and so forth
seven Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, CZPT Hardness Tester, Roughness Tester, Micrometers, top gauge, Calipers… and many others.
8 Accuracy: Accuracy Of Machining:+/-.005mm
Accuracy Of Grinding:+/-.005mm
Area Roughness:Ra0.eight
Parallelism:+/-.005mm
Verticality:+/-.005mm
Concentricity:.003mm
9 Surface Treatment method:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing numerous hues,  Carburizing Nitriding,  Heat Therapy, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, Action, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC Program: a hundred% Inspection before shipment
thirteen Certificate ISO9001: 2015, SGS Manufacturing unit Audit
fourteen Payment Expression: 30% T/T + 70% T/T, Western Union, PayPal, L/C
fifteen Trade Conditions: FOB,  CIF,  L/C
16 Guide time: seven~45 days soon after confirming
seventeen Sample Lead Time:  three-7 Functioning Times
eighteen Transportation Package:  Foam/wooden box, Anti-rust paper, Tiny box and carton, Pallets… etc.
19 Origin:  China
20 Our Positive aspects: Trustworthy Top quality
Competitive Value
Large precision, higher top quality,  higher accurancy
Continuous Improvement
Defect-Cost-free Products
On-Time Delivery
Consumer Gratification
Superb Following-Product sales Services

Creation Procedure

 

 

Business Profile

 

JieChen Precision Production Co., Ltd is a professional precision machining parts company. We specialize in precision machining parts processing, precision tooling, jig & fixture, automation tools layout and producing.

Given that its establishment in 2012, the firm has been establishing at a high speed. Now with big space workshop and a lot of sophisticated production equipments and precision evaluate equipments.

Buyers distributes to Europe and the United States, Japan, Germany, England and the mainland worldwide well-known enterprises, the organization has been concentrating on human assets advancement and instruction, give the wide improvement area for the staff.

Merchandise coated the protection, aerospace, electronics, health-related, semi-conductor, automation and other industries. With parts assortment, high precision, massive, medium batch processing elements, item precision arrived at .002 mm, in compliance with ISO, ASME, DIN, JIS quality techniques.

JieChen Precision – Your Proper Selection!

High quality Management Specifications

 To consistently exceed client anticipations, qua lity handle and assurance is attained via

 Comprehensive created procedures and procedures

 Fully equipped inspection office

 Detailed documents of incoming raw materia

 Consistent calibration and labeling of inspection instruments

 Analysis of root lead to of non-conformances.

 Staff members becoming strongly inspired to sugqest improvements in strategies, materials and suppliers

Certifications

 

Application instructions

Packaging & Transport

FAQ

 

Q: Are you trading company or company ?
A: We are direct manufacturing facility with knowledgeable engineers and personnel as nicely as well-organized workshop.

Q: How lengthy is your supply time?
A: Usually it is 5-ten days if the products are in stock. or it is fifteen-20 times if the items are not in inventory, it is according to quantity.

Q: Do you provide samples ? is it free or further ?
A: Sure,  the sample payment relies upon on the product geometry, and the charge will be returned to your bulk get.

Q: How prolonged can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.

Q: How prolonged is your shipping time?
A: Sample 3-7days Mass generation buy 7-45 times is dependent on amount and portion complexity.

Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,equilibrium just before shippment.

Q: What is actually varieties of data you need for a estimate?
A: Kindly you should give the merchandise 2d drawing with PDF or DWG structure and 3D drawings  with Action or IGS or X_T format, and other needs like: surface treatment method, amount…etc.

Q: What is your standard PO procurement process movement?
A: Prototyping —-> FA acceptance —-> High quality Control Plan —> Producing Approach Instruction —> Batch Production —> Inspection —> Shipping and delivery

Q: What shall we do if we do not have drawings?
A. Please deliver your sample to our manufacturing facility, then we can copy or provide you much better solutions. Make sure you deliver us pictures or drafts with proportions (Length, Height, Width), CAD or 3D file will be produced for you if put get.

Q: Will my drawings be safe following sending to you?
A: Yes, we can indication the NDA before received your drawing and will not release to the third social gathering without having your permission

Q: Is it attainable to know how are my goods likely on with out browsing your organization?
A: We will offer a detailed production timetable and deliver weekly reports with digital photographs and movies which
present the machining development

Q: How to get pleasure from the OEM companies?
A: Usually, foundation on your layout drawings or unique samples, we give some specialized proposals and a quotation
to you, following your arrangement, we produce for you.

If you have an additional query, pls come to feel free of charge to get in touch with us 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Magnesium Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Medical Spare Part, Telecommunication Part

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Magnesium Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Medical Spare Part, Telecommunication Part

###

Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service

Injection Molded Parts – Design Considerations

If you want to produce high-quality Injection molded parts, there are several factors to consider before the design process. These factors include the Surface finish, Material compatibility, and Tooling fabrication. This article will focus on some of these factors. Ultimately, you can save time and money by designing the parts in-house.

Design considerations

Injection molded parttWhen creating a new part, or updating an existing part, design considerations for injection molded parts are critical. The decisions you make in these early stages of development can have a profound effect on the final product, and they can also have substantial cost and timing implications. In this guide, we’ll explore key design considerations, including how to maximize the efficiency of the injection molding process. We’ll also touch on how to optimize gate placement and parting lines.
To ensure a successful injection molding process, part design must balance structural integrity and plastic fill volume. This means creating parts with relatively thin walls that have adequate support and avoid warping or sinking. To do this, injection molded parts often feature ribs or projections to strengthen the walls. However, too thin of a wall can result in excessive plastic pressure and air traps.
One of the most important design considerations for injection molded parts is the direction of the parting line. For many applications, a parting line is obvious, but for others it’s a little less obvious. The first step in designing an injection mold is to determine which direction it should open.
Another critical design consideration is the part’s ejection. If a part isn’t ejected properly, it will stick to the mold. A part that has too many undercuts or ribs will end up stuck on the mold’s side, making it difficult to eject it from the mold. A part that has a draft angle of at least five degrees is much easier to eject.
Another important design consideration for an injection molded part is the type of plastic used. Some plastics do not tolerate undercuts. However, some materials are able to tolerate undercuts of up to five percent. Undercuts are not ideal and can increase the complexity and cost of the injection mold.
Another design consideration for injection molded parts is the radius of edges. Sharp corners can create high molded-in stresses and can lead to failure points. A radius eliminates this stress by redistributing the stress more evenly throughout the part. This also facilitates flow of the material through the mold.

Surface finish

Injection molded parts are often finished with additional processing in order to improve their aesthetic quality. There are a variety of finishing processes, including machining and sanding, which give injected molded parts a particular look, feel, or texture. The surface finish of a plastic part affects both its aesthetics and its functionality. According to the Society of Plastics Industry, certain standards for surface finish are essential to the aesthetics and durability of plastic parts.
Surface finish of injection molded parts depends on the primary design goal. For instance, some designs may need a part to be aesthetically pleasing while others may want to enhance its functionality. Surface texture is often used by designers and engineers to achieve different aesthetic goals, such as improving the product’s perceived value. A textured surface may also help hide imperfections and improve the part’s non-slip qualities.
Surface finish is a critical aspect of plastic injection molding. It can affect material selection, tooling, and other process decisions. It is important to determine the desired surface finish early in the design phase. A skilled plastic injection molder can assist you in making this decision. In addition to determining the finish you need, a skilled molder can help you decide the best material for the job.
The PIA classification system defines four basic grades for surface finish. There are subcategories for each grade. Group A surface finish is smooth, and grade B and C finishes are textured. The former is the most common and economical finish and is most suitable for industrial parts. It can hide deformations and tooling marks, and is the least expensive finish type.
Surface finish of injection molded parts can vary greatly, and can be crucial to the performance and appearance of the part. Some companies prefer plastic parts with a glossy finish, while others prefer a textured surface for aesthetic reasons. While the former may be better for aesthetic purposes, rougher surfaces are often preferred for functional or mechanical parts.

Material compatibility

Injection molded parttMaterial compatibility is important for the durability of your injection molded parts. You can use multiple materials in the same part by mixing resins. This is an ideal solution for parts that require adhesion, friction, or wear. Fast Radius can simplify the material selection process, optimize part design, and speed up production.
ABS is a thermoplastic polymer that can withstand a range of temperatures. Its low melting point means that it is easy to mold, and it has good chemical and moisture resistance. ABS also has good impact strength, and is highly durable. It is easy to recycle. Nylon is another versatile material for injection molding. It can be used for car tires, electrical components, and various apparel.
When choosing the material for your injection molded parts, keep in mind that the type of resin will determine their tolerance. Injection molding is compatible with a wide range of plastic resins. Some materials are more suitable than others for certain applications, and many plastics can be modified with stabilizers or additives to improve their properties. This flexibility allows the product development team to customize materials to achieve the performance characteristics they desire.
Polyamides are another great option for injection molding parts. Both natural and synthetic varieties of these plastics have excellent properties. However, they have some drawbacks. For instance, nylon injection molding is difficult and can result in inadequate filling. However, Nylon injection molding has many benefits, including high impact resistance and heat resistance.
Polybutylene terephthalate (PBT) is a high-molecular-weight polymer with excellent mechanical and chemical resistance. It is a good choice for components in the medical, automotive, and lighting industries. Its low water absorption and low flammability make it suitable for many applications.
Polyurethane (TPU) is another polymer option. It has excellent resistance to abrasion, chemicals, greases, and oils. It also has high temperature resistance, and is suitable for ozone environments. However, TPU is more expensive than TPE and requires drying before processing. Moreover, it has a short shelf life.

Tooling fabrication

Injection molded parttTooling fabrication for injection-molded parts is an important component of the manufacturing process. The right design of the mold can reduce the cost and time required for a finished product. For instance, choosing the right type of core for the mold can reduce the amount of material used in the part, which is necessary to produce a high-quality product. It is also important to choose a design that is easy to mill into a mold.
Injection molding requires a mold with precise geometries. The mold tool must be constructed accurately and carefully to achieve the desired precision. It can be the biggest investment in the manufacturing process, but it is also critical to the success of a project. Large volume and high-precision parts often require more complex tooling, as they require the highest level of precision.
Tool steels typically used for injection moulding include H-13 and 420 stainless steel. Both of these materials are strong enough to produce parts of comparable hardness to wrought parts. These materials have low elongation values, so they are ideal for constructing injection moulding tools. Some of these steels also have excellent dimensional accuracy and are ideally suited for high-precision tool fabrication.
The process of plastic injection molding requires precise measuring and tooling fabrication. The mold must have the proper lead angle and space for the material to deform. Undercuts must be no larger than 5% of the diameter. Moreover, the injection molded part should be free of stripping or undercuts. Ideally, it should have a lead angle of 30o to 45o.
Various plastics can be used in the process of injection molding. The process can be used to produce cosmetic and end-use parts. Materials used in the molding process include silicone rubber and thermoplastics. If the part requires additional reinforcement, it can be reinforced with fibers, mineral particles, or flame retardant agents.
Increasingly advanced technologies have streamlined the process of tooling fabrication for injection moulded parts. The process has improved with the use of computer aided design, additive manufacturing, and CNC lathes. Approximately 15% of the cost of a finished injection molded part is spent on tooling fabrication.
China CNC Parts High Density Large Batch Customization Injection Plastic ABS Molded Part for Motorbike Parts     injection molded parts costChina CNC Parts High Density Large Batch Customization Injection Plastic ABS Molded Part for Motorbike Parts     injection molded parts cost
editor by czh 2023-01-23