China Good quality Custom Transparent Acrylic Injection Plastic Molded Parts/CNC Machining Plastic Prototype injection molded plastic auto parts

Product Description

China Professional Custom transparent acrylic injection plastic molded parts/CNC machining plastic prototype

Product Description

Supply type: Make to order as drawing or sample( Any dimension customized nonstandard parts)
Manufacture: HangZhou CZPT Composite Material Co., Ltd.
Factory started in 1994 with ISO9001:2008 ,ISO14001,ISO45001 Quality system
Reliable quality and sincere services – our mission
Free Molding Fees
Once quantity reach to 50000 pcs

We can offer the full range of service from mold designing, making, plastic part molding to printing, assembly, package, and shipping arrangement.

  • We are plastic injection molding CZPT manufacturer. 
  • We provide solutions to manufacturing from start to finish.
  • Our expertise enables us to provide clients with superior product by providing the
  • highest quality in design, development, and solutions for precision injection molding and related manufacturing.
  • We have over 20 years production experience.

Description of product

Material Nylon+GlassFiber,GF-ABS,POM,PP,PC,PA66,UHMW-PE,PPS etc.
Process Injection molding ,CNC machining ,Extrusion process
Surface Matted/Smooth, as clients’ request
Size As same as drawing
Color Nature /White/Black/Yellow/Red/Blue
Application Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.
Electronic: hausehold appliances,VR,precise instrument
Auto spare parts: covers, gears, bushing ,pipes ,etc.
Molding type General Molding,Insert Molding, Over Molding ,Double color molding
Cavities Simple, Multi -cavities(10-40)
Price Advantaged prices ( Direct from our factory)
Sample Free sample supply
Molding time 15-25days
Delivery time 7-15days after sample quality confirmed

Detailed Photos

We offers comprehensive custom plastic injection molding services to a wide range of industries.  From low volume work to high volume production runs, we have the expertise and facilities to meet our customers’ contract manufacturing needs. We offer 2 shot, sandwich and insert injection molding as well as micro and gas assist molding. We have both 10K and 100K clean room manufacturing facilities for those customers in the medical, pharmaceutical, food, beverage and electronics industries. Our comprehensive plastic injection molding abilities include machines with clamping forces from 18 to 3,000 tons, allowing us to produce nearly any plastic part including micro parts, thin-walled parts, and large components that require multiple shots.

We can source and mold any grade of material from typical commodity grade plastics, to engineering, functional, and structural grade materials in a variety of colors and formulations. In addition to injection molding, we offer many secondary services including sonic vibration, RF welding, hot stamping, etching, printing, plating, and packaging. Our manufacturing processes are highly automated, which allows us to run a precise and efficient production floor with minimal overhead costs. These capabilities allow us to provide fast and cost competitive manufacturing services to our customers without sacrificing precision and quality.

Related custom plastic part
 

Enclosure Design custom made ABS/PC plastic products oem machine mould silicone plastic injection molding partsPlastic injection molding is the preferred process for manufacturing plastic parts, as it is ideal for producing high volumes of low-cost CZPT with high tolerance precision, repeatability and no extra finishing required.

“Ideal Pro” began OEM & ODM Rubber & Plastic manufacturing since 1997. Our company owns professional, complete production equipments. Injection Machines total 20 sets, from 80T to 800T. With high precision and top quality.

Hot sale product

Mold manufacturing

We have our own mould making production line, which is better for us to control the quality, improve our efficiency, and shorten the production time. Our mould lifetime usually can reach over 1,000,000 shots.

Prototype material
If you need Rapid Prototypes to test the part structure before mould investing, we can do 3D printing and CNC machining for you within 2-3 working days. We have our own production line for prototyping, Prototypes material can be ABS, POM, PP, PC, PE, PA(Nylon), PA+GF, PVC, PBT, ABS+PC, etc. Prototype Main Process: SLA, SLS, CNC, PJP.

Our Service

We provide mold design,precision plastic mold making,custom best quality plastic injection molding,Assembly Work, Pad Printing, Silk Screen Print, Paint, Ultrasonic Welding and Packaging Services.

Service and Advantage
1.OEM ODM service,Replacement parts
2.Good Factory prices
3.Help you get final real products from your idea
4.Various materials for your parts choice
5.No order too small to do
6.Good suggestion on the products materials and technique according your application
7.Prompt offer and reply
8.Strict and carefully quality inspection
9.High efficiency delivery time
10.Continuous service after sales

Application
Industry : Packing machines/Filling /beer machines /Conveyor equipment ,Mine Equipment etc.
Electronic: hausehold appliances,VR,precise instrument
Auto spare parts: covers, gears, bushing ,pipes ,etc.

Packing :
Packed by plastic bag or foam bags inside and carton or wooden cases outside

Transportation :
We Cooperate with Fastest Express 3-5days time such as DHL,Fedex,UPS,SF-express, EMS etc and best forwarder by sea .

By Train along One Belt One Road to Europe within 20days.

Company Profile

HangZhou CZPT Composite Material Co., Ltd. was established in 1994 and is located in HangZhou City, ZheJiang Province. It is a modern high-tech enterprise integrating R&D, manufacturing and market development of engineering plastics and rubber products.The products produced by the company have covered more than 20 provinces and autonomous regions across the country and exported to more than 30 countries such as Europe, America, Africa, Russia, Mongolia, Uzbekistan, etc. Products are widely used in food machinery, beer and beverage machinery, steel rolling, mining machinery, textile machinery, automobiles, automated conveying machinery, electric power, ports, ship terminals, coking, coal, papermaking, textiles, chemicals, environmental protection and other related industries.

Our main production materials are UHMW-PE, HDPE, MC Nylon, PA6, pa66s, pom, pvc, abs, polyurethane, silicone, rubber and other products for processing and customization. The company has more than 100 lathes, grinders, planers, milling machines, punching machines, CNC gantry CNC machining centers, injection molding machine equipment, vulcanizer equipment, and extruder equipment. The company has obtained multiple departmental honor certificates and passed iso9001: 2000 Quality system recognition
 

Customer Photos

Exhibition

Packaging & Shipping

Packing Details : Inner plastic bag,outside carton box,last is the pallet,all are based on the customers’ requirments.
Delivery Details : 10-30 days after you confirm the samples.
Payment terms: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us.

FAQ

Q1. When can I get the price?
A: We usually quote within 24 hours after we get your inquiry. If your are very urgent, please call us or tell us in your email so that we will regard your inquiry priority.

Q2. How long is the lead-time for mold?
A: It all depends on the mold’s size and complexity. Normally, the lead time is 25-35 days. If the molds are very simple and not big size, we can work out within 15 days.

Q3. I have no drawing, how should I start the new project?
A: You can supply us sample, we will help to finish the drawing design.

Q4. Before shipment, how to make sure the products quality?
A: If you don’t come to our factory and also don’t have the third party for inspection, we will be as your inspection worker. We will supply you a video for production process detail include process report, products size, structure and surface detail, packing detail and so on.

Certification: ISO14000, ISO9001
Binder Type: Acrylic Binder
Powder Type: MIM
Shaping Mode: Plastic Injection Mould
Design Service: According to The Customer Requirement
Material: ABS,PP, Nylon,PC or Any Other Material as You Need
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Injection molded partt

Advantages of Injection Moulding

Whether you’re considering an injection molded part for your next project or need to replace an existing one, there are a few factors you should consider. These include design, surface finishes, tooling costs, and material compatibility. Understanding these factors can help you make the right decision. Read on to learn more about the advantages of injection molding and how to get started.

Design factors

One of the most critical design factors for injection molded parts is the wall thickness. The wall thickness affects many key characteristics of the part, from its surface finish to its structural integrity. Proper consideration of this factor can prevent costly delays due to mold issues or mold modifications. To avoid this problem, product designers must carefully consider the functional requirements of the part to determine the minimum and nominal wall thickness. In addition, they must also consider acceptable stress levels, since parts with excessively thin walls may require excessive plastic pressure and may create air traps.
Another factor to consider when designing a part is its ejection and release capabilities. If the part is released from the mold, the tools should be able to slide the plastic out. Injection molds usually have two sides, one of which is ejectable, and another that remains in the mold. In some cases, special features are required to prevent part release, such as a ramp or a gusset. These design features can increase the design flexibility, but they can also increase the cost of the mold.
When designing injection molded parts, the engineering team first determines the key design elements. These elements will make sure the injection process goes as smoothly as possible. This includes factors like wall thickness, rib design, boss design, corner transition, and weld line, among others. The engineering team will then perform a design for manufacturability analysis and, if all is well, can start building and testing the mold.

Material compatibility

Several factors can affect material compatibility of injection molded parts. When molding plastic parts, it is important to choose a material that is compatible with the part’s intended purpose. Many injection molding processes require that the two main plastic materials used are compatible with each other. This is the case in overmolding and two-shot injection molding.
The material you use to make an injection molded part will significantly impact the tolerance of the finished product. This is why material selection is as important as the design of the part. Many types of plastic resins can be used for injection molding. In addition, many of these resins can be modified or strengthened by adding additives, fillers, and stabilizers. This flexibility allows product teams to tailor the material to achieve desired performance characteristics.
One of the most common thermoplastics is polypropylene. It is extremely durable and has good impact strength and moisture resistance. This material is also recyclable and does not react with food.

Tooling costs

One of the largest costs for manufacturing injection molded parts is tooling. For an OEM, tooling costs can range from $15K per part for a simple part to $500K for a mold with complex geometry. Tooling costs vary based on the type of steel used and the production volume of the part.
To get a reasonable estimate, companies should have a final design, preliminary design, and sample part to hand when requesting quotes. The dimensions and complexity of the cavity in a mold are crucial in determining the tooling cost, as are the part tolerances. Part tolerances are based on the area covered by the part and its functions within the mold.
The type of mold you need can also impact your tooling costs. Injection molding machines can accommodate many different kinds of molds. Some molds are made from a single mold, while others require multiple molds. Some molds can be complicated, making them unmanufacturable, which in turn drives up the cost of tooling.
The costs for tooling for injection molding are not well known, but they do add up quickly. Many product development teams tend to consider the cost of the injection molding process in terms of direct materials, machine time, and labor, but that cost model often fails to take into account additional components.

Surface finishes

Injection molded parttSurface finishes on injection molded parts are often used to mask defects, hide wear and tear, or enhance a product’s appearance. These finishes can also be useful when the product will come in contact with people’s hands. The surface texture you choose will depend on your desired functionality as well as the way you want to use the product. Generally, rougher textures provide better grip while masking minor molding imperfections. However, they can also make a product more difficult to release from the mold. This means that you may have to increase the draft angle of the mold. In order to get the best surface finish, the toolmaker and product designer must collaborate closely early in the design process.
There are several different surface finishes that can be used for injection molded parts. One type is known as the B-grade finish, and is compatible with a wide variety of injection molding plastics. Another type of finish is called a stone polishing process, and is ideal for parts that have no aesthetic value.

Overhangs

The injection moulding industry refers to overhangs on injection molded parts as “undercuts,” and these can lead to design instability. To minimize undercuts, the design must be parallel to the part’s surface. If an undercut is present, a zigzag parting line can be used.
The overhang is typically a few millimeters shorter than the surface of the mold. It is generally made from a lower-cost plastic material than the part’s surface area. The material used for the overhang should have sufficient strength to fulfill its function. An overhang will also help to prevent the piece from deforming or cracking.
Injection molding can create overhangs around the perimeter of a part. Overhangs are not always necessary; they can be added to parts as desired. Adding an overhang, however, will add substantial tooling costs. As a result, it is better to minimize the overall thickness of a design. However, in some cases an overhang can be useful to make the part look more attractive.
For parts with complex geometries, there are a few options for overhangs. Some manufacturers use side-action molds to form more complex shapes.

CNC machining

CNC machining of injection molded parts is a process that helps manufacturers achieve precise surfaces and shapes for their products. This process typically begins with the milling of the tooling, which is typically made of aluminum or steel. This tooling is then placed in a CNC mill. This machine carves the negative of the final plastic part, making it possible to achieve specific surface finishes. The process can be adapted to create a part with a complex structure or special features.
CNC machining allows the manufacturer to produce high-performance parts. This is possible because MIM parts do not experience induced stresses or internal pressure during the manufacturing process. Furthermore, the parts produced by MIM are more durable than CNC parts. Despite their advantages, CNC machining has its limitations, especially when it comes to design freedom and intricacy. This factor is largely dependent on the software used by the manufacturer or designer.
One drawback of CNC machining is its higher cost. Compared to injection molding, CNC machining is more expensive per part. The reason is that the initial mold cost is relatively high and is spread over a large number of parts. Once the injection molding process has been completed, the cost of the parts produced by this process becomes more competitive with those produced by machined parts. However, the cost gap increases with the volume of parts produced. This cost crossover generally occurs in quantities of at least 100 parts and can reach a maximum of 5000 parts.

Production volume

Injection molded parttThe production volume of injection molded parts varies depending on the material being used. Large volumes of parts are expensive to produce, while small quantities can be produced for low cost. Injection molding requires a precise mold, which is CNC-machined from tool steel or aluminum. The mold has a negative of the part that is injected, a runner system, and internal water cooling channels to aid in cooling the part. Recent advances in 3D printing materials have made it possible to produce molds for low-volume injection molding. Previously, this was not financially viable due to the high cost of traditional mold making.
A mold is used to produce plastic parts. The molding process is very fast, with each cycle taking anywhere from 30 seconds to 90 seconds. After a part is molded, it is removed from the mold and placed on a holding container or conveyor belt. Injection molded parts are generally ready for use right away and require minimal post-processing. Injection molded parts have a similar design to a photograph, since the geometry is directly transferred to the part’s surface texture.
When selecting a plastic mold, it is important to determine the volume that the part will be produced at. If the volume is low, softer plastics may be used. However, as the part is molded over, its performance characteristics may degrade. In low-volume production, it is important to consider the overall complexity of the part. This includes the part’s draft, wall thickness, and surface finish.
China Good quality Custom Transparent Acrylic Injection Plastic Molded Parts/CNC Machining Plastic Prototype   injection molded plastic auto partsChina Good quality Custom Transparent Acrylic Injection Plastic Molded Parts/CNC Machining Plastic Prototype   injection molded plastic auto parts
editor by CX 2023-04-20