China supplier Injection Molded CHINAMFG for Cookers

Product Description

High precision injection molded CHINAMFG for home appliances like fans and cookers, overmolded for durability. From HangZhou Sun Hua Plastic Metal Ltd.

Product Description

Product Name OEM&ODM CNC Milling Part Aluminum Alloy
Product Dimension Customized to the engineering dwg, maximum 1.5 CHINAMFG according to our existing machining stroke.
Product Shape Customized 
Processing Type CNC lathing, cutting, boring,milling; Grinding,Polishing, Passivation, etc.
Tolerance ±0.02mm or as per customers’ requirement.
Material Standard: ISO, DIN, ASTM, UNS, AISI, JIS, BS, NF
Materials Available Stainless Steel, Carbon Steel, Steel, Copper, Brass, Aluminum, Silver, Gold, Chrome, Tin, Nickel, Zinc, Alloy etc. 
Material Thickness As per customers’ requirement.
Surface Treatment/Finish Anodization, Chromizing, E-coating, Nickel Plating, Galvanization, Paint, Powder Coating, Polishing etc.
Heat Treatment Capability Annealing, Normalizing , Nitriding, Tempering ,Carbonitriding, Carburizing and Induction Hardening,etc.
Application Powered tools, Automobile, Home applicances, Medical care Instrument, etc
Quality Assurance GB/T19001-2016 ISO 9001:2015,  GB/T240001-2016 ISO 14001:2015, RoHS
Sample Lead-time Within 1 day  for samples available from our stock; About  1-2 weeks for customized samples
Mass Production Lead-time 3-7 weeks after receiving advance payment deposit.
Delivery conditions: EXW/FOB/CFR/CIF HangZhou or any other airport or seaport, China
Payment Terms 50% deposit, balance against B/L issuing.
Modification Mold modification per Enginering Change Request
Inspection In-house or third party, all the processings are strictly inspected by our QC.
Design Software We use the most advanced mold design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T)
Country of Origin China (mainland)
Main Export Markets Europe, America, Mid East, Asia, Africa etc.
Service Type: OEM & ODM
Business Type: Manufacturer, Exporter
Advantages Expertized in producing OEM parts: sheet metal stamping, CNC machining, deep drawn and sheet metal formed parts with various finishing process.
Our factory is based at HangZhou, ZheJiang province. Branch base in HangZhou City, ZheJiang province;
Oversea base in Vietnam. The HangZhou base is closed to HangZhou and HangZhou port, which gives us great effiency for logistic handling.
Skilled operation staff and advanced machining equipment:  We have sophiscated equipment for the complete process flow from die casting, deburring, polishing, CNC milling, lathing, and surface finishing treatment. 
Engineering competency. We are managed by a team of tooling designing and manafacturing expertise, with well organized and production management and logistic and shipment coordination team, to provide consistant supply to meet our customers’ demand. 

 

Welcome to HangZhou Sun Hua Plastic Metal Ltd

 

We specialize in designing and fabricating plastic injection molds, die casting molds, and rubber molds. Our services include mass production of parts at competitive prices tailored to your production volume needs.

 

To request our services, please provide the following information:

 

  • Part 2D dwg, 3D file, or sample picture with measurements (3D in IGS, stp format, etc)
  • Tooling steel preference
  • Standard mold base requirement
  • Runner system preference (Cold or Hot)
  • Mold cavity specifications (multi-cavity tool, shut-off gating design for each cavity)
  • Delivery address
  •  

 

Our expertise caters to various industries including:

 

  1. Automotive Sector
  2. Powered Tools Industry
  3. Home Appliance
  4. Medical Industry
  5. New Energy Application
  6.  

 

For high-quality molds and efficient production, trust HangZhou Sun Hua Plastic Metal Ltd.

 

Product Parameters

Tooling Specifications and Requirement

 

Explore our custom plastic tooling components for cookers, including high precision injection parts and molded tool accessories.

Tool Life Cycles Extremely High Volume High Volume Low Volume
2D Design Drawings      
3D Design Drawings      
Component ID      
Tool Steel ID      
Cycle Counter      
Spare Ware Parts      
Spare Parts List      
Fully Automatic Operation      
DFM Report Shall be completed and approved before mold build. All part model changes shall be approved.
Report include: KO locations, gate locations, parting line, split lines, mold flow analysis (when required), cosmetic issues, dimensional issues.
Cpk Requirement Required Cpk requirement for critical dimensions.
Cycle Time Target Mold cycle time shall meet or exceed targets while producing parts within the Cpk requirements.
Critical Dimensions Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within.
Minor Dimensions Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within.
Self Lubricating Hardware Hardware that sees movement should be self lubricating per hardware requirements.
Certified Tool Steel Tool steel shall be certified from steel provider.
Mold Flow Analysis (when required)
Mold Dimensional Study  
Part Dimensional Study  

Service we supply OEM Die Casting Service , Mold Making , Machining and Surfacetreatment
Process Technology Gravity die casting,  low pressure die casting, high pressure die casting
Material  For Die  Casting Aluminum Alloy (ADC12, A380, AlSi10MgFe)
Drawings Format  2D ( CAD ,PDF ,JGP) or 3D ( STEP, IGS ) 
MOQ 2000 Pieces
Lead Time  within 35 – 45 days 
Surface treatment  Pinting, powder coating, anodizing, chromizing
Process flow Smelting – Die casting – Gate Removal – Deburring – Polishing – CNC milling – Bushing Assembly – Inspection – Warehouse Entry
Features & Advantage 1. High machining accuracy, the flatness within 0.05mm. ID within ±0.02
2. High finish appearance, smooth surface roughness is Ra1.6 after machining.
Quality Assurance/ Tolerance  GB/T19001-2016 ISO 9001:2015,  GB/T240001-2016 ISO 14001:2015, RoHS
   

Inquiry Basic Information:

 

Product Description:

 

Company Name: HangZhou Sun Hua Plastic Metal Ltd

 

Product Specifications:

 

  • Part 2D drawing, 3D file, or sample picture with measurements available in IGS, stp format, etc.
  • Tooling steel material used.
  • Option for standard mold base or custom mold base.
  • Runner system available in Cold or Hot options.
  • Mold cavity designed for multi-cavity tool with shut-off gating for each cavity.
  • Delivery address required for shipping.
  •  

 

Our Advantages

The Strength of HangZhou Sun Hua Plastic Metal Ltd:

 

  1. Expertise in die casting tool manufacturing.
  2. Offers integrated solutions for die-casting parts, plastic injection parts, and toolings.
  3. Provides time and cost-effective services.
  4. Efficient project management and delivery.
  5.  

 

Quality Control:

Company Profile

HangZhou Sun Hua Plastic Metal Ltd

 

Company Profile:

 

HangZhou Sun Hua Plastic Metal Ltd specializes in designing and manufacturing high-quality die-casting tooling and molded parts of Aluminum, Zinc, Magnesium, etc. Our focus is on providing integrated solutions for prototyping and mass production for various industries.

 

Product Description:

 

Our company offers a wide range of auto parts, aluminum die-cast parts, machined parts, and products for automotive, communication, infrastructure, electrical appliances, and electric tools industries. We are committed to delivering competitive prices and satisfactory lead times through advanced technologies, scientific team management, and continuous improvement.

 

Production Floor

HangZhou Sun Hua Plastic Metal Ltd specializes in custom plastic injection molding parts for cookers. Our high precision components ensure quality and durability.

 

HangZhou Sun Hua Plastic Metal Ltd

 

Strength:

 

  1. We specialize in OEM die casting parts production since 1997, offering services from model designing to mass production.
  2. We have collaborated with top brands like BOSCH, TTI, and BYD.
  3. Our equipment includes CNC, EDM, grinding machines, and die casting machines ranging from 88 to 2500 tons.
  4. We provide dedicated and integrated solutions at competitive prices.
  5. We excel in Tooling Making and As-cast Quality Control.
  6. We offer Precision CNC machining and Measurement Correlation services.
  7. Our expertise extends to Production PlHangZhou, Management, and Project Management with Scheduled Delivery.
  8. We ensure good After-sale service, taking charge of any quality issues with our products.
  9.  

 

Packaging & Shipping

Tooling Packaging:
1. Clean and rinse the complete tooling.
2. Interior and exterior of the tools shall be preserved with oil.
3. Wrap the tooling with film for protection after dry out.
4. Stuff the tools in the wood crate.

For international shipment, choose from FedEx Express, *** Delivery, DHL Express, EMS delivery, UPS Express delivery, or Maritime container delivery.

Certifications

Customer Awards:

 

HangZhou Sun Hua Plastic Metal Ltd offers high precision injection molded CHINAMFG for cookers. Custom plastic tooling components for precision cooking needs.

ISO & IATF Certificates:

 

HangZhou Sun Hua Plastic Metal Ltd specializes in Injection Molded CHINAMFG for Cookers. Our products include high precision custom plastic components for cookers.

Visit HangZhou Sun Hua Plastic Metal Ltd for custom injection molded CHINAMFG for cookers. High precision components for all your cooking needs.

Strength:

 

  1. We are a die caster specialized in OEM die casting parts production since our founding in 1997, offering services from model designing to mass production.
  2. We have collaborated with top brands such as BOSCH, TTI, and BYD.
  3. Our equipment includes CNC, EDM, grinding machines, and die casting machines ranging from 88 tons to 2500 tons.
  4. We provide dedicated and integrated solutions for your products at the best price.
  5.  

 

Expertised Tooling Making:

 

  • As-cast Quality Control
  • Precision CNC machining
  • Measurement Correlation
  • Production PlHangZhou and Management
  • Project Management and Scheduled Delivery
  • We offer good after-sale service for any quality issues with the products.
  •  

 

Don’t miss the 2571 NHS Exhibition at Las Vegas!

 

Company name: HangZhou Sun Hua Plastic Metal Ltd

HangZhou Sun Hua Plastic Metal Ltd offers high precision injection molded CHINAMFG for cookers. Customized components for precision and quality.

FAQ:

Product Description

 

Welcome to HangZhou Sun Hua Plastic Metal Ltd

 

Are you looking for high-quality plastic and metal products? Look no further! At HangZhou Sun Hua, we offer top-notch manufacturing services to meet all your needs.

 

Product Offering:

 

  • 2D or 3D drawings accepted
  • Customizable material, dimension, tolerance, surface treatment, and technical requirements
  • No minimum order quantity (MOQ)
  • Flexible production cycle based on your specifications
  • Acceptable payment terms: T/T, PayPal
  • Regular production updates with digital pictures and videos
  • Strict quality control measures in place
  •  

 

For any inquiries or to request a quote, please reach out to us. We are here to provide you with the best solutions for your manufacturing needs!

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Warranty: 1 Year
Shaping Mode: Plastic Molding Die
Surface Finish Process: Overmolding
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

What is the impact of material selection on the performance and durability of injection molded parts?

The material selection for injection molded parts has a significant impact on their performance and durability. The choice of material influences various key factors, including mechanical properties, chemical resistance, thermal stability, dimensional stability, and overall part functionality. Here’s a detailed explanation of the impact of material selection on the performance and durability of injection molded parts:

Mechanical Properties:

The mechanical properties of the material directly affect the part’s strength, stiffness, impact resistance, and fatigue life. Different materials exhibit varying levels of tensile strength, flexural strength, modulus of elasticity, and elongation at break. The selection of a material with appropriate mechanical properties ensures that the injection molded part can withstand the applied forces, vibrations, and operational stresses without failure or deformation.

Chemical Resistance:

The material’s resistance to chemicals and solvents is crucial in applications where the part comes into contact with aggressive substances. Certain materials, such as engineering thermoplastics like ABS (Acrylonitrile Butadiene Styrene) or PEEK (Polyether Ether Ketone), exhibit excellent chemical resistance. Choosing a material with the appropriate chemical resistance ensures that the injection molded part maintains its integrity and functionality when exposed to specific chemicals or environments.

Thermal Stability:

The thermal stability of the material is essential in applications that involve exposure to high temperatures or thermal cycling. Different materials have varying melting points, glass transition temperatures, and heat deflection temperatures. Selecting a material with suitable thermal stability ensures that the injection molded part can withstand the anticipated temperature variations without dimensional changes, warping, or degradation of mechanical properties.

Dimensional Stability:

The dimensional stability of the material is critical in applications where precise tolerances and dimensional accuracy are required. Some materials, such as engineering thermoplastics or filled polymers, exhibit lower coefficients of thermal expansion, minimizing the part’s dimensional changes with temperature variations. Choosing a material with good dimensional stability helps ensure that the injection molded part maintains its shape, size, and critical dimensions over a wide range of operating temperatures.

Part Functionality:

The material selection directly impacts the functionality and performance of the injection molded part. Different materials offer unique properties that can be tailored to meet specific application requirements. For example, materials like polycarbonate (PC) or polypropylene (PP) offer excellent transparency, making them suitable for applications requiring optical clarity, while materials like polyamide (PA) or polyoxymethylene (POM) provide low friction and wear resistance, making them suitable for moving or sliding parts.

Cycle Time and Processability:

The material selection can also affect the cycle time and processability of injection molding. Different materials have different melt viscosities and flow characteristics, which influence the filling and cooling times during the molding process. Materials with good flow properties can fill complex mold geometries more easily, reducing the cycle time and improving productivity. It’s important to select a material that can be effectively processed using the available injection molding equipment and techniques.

Cost Considerations:

The material selection also impacts the overall cost of the injection molded part. Different materials have varying costs, and selecting the most suitable material involves considering factors such as material availability, tooling requirements, processing conditions, and the desired performance characteristics. Balancing the performance requirements with cost considerations is crucial in achieving an optimal material selection that meets the performance and durability requirements within the budget constraints.

Overall, material selection plays a critical role in determining the performance, durability, and functionality of injection molded parts. Careful consideration of mechanical properties, chemical resistance, thermal stability, dimensional stability, part functionality, cycle time, processability, and cost factors helps ensure that the chosen material meets the specific application requirements and delivers the desired performance and durability over the part’s intended service life.

Can you provide guidance on the selection of injection molded materials based on application requirements?

Yes, I can provide guidance on the selection of injection molded materials based on application requirements. The choice of material for injection molding plays a critical role in determining the performance, durability, and functionality of the molded parts. Here’s a detailed explanation of the factors to consider and the guidance for selecting the appropriate material:

1. Mechanical Properties:

Consider the mechanical properties required for the application, such as strength, stiffness, impact resistance, and wear resistance. Different materials have varying mechanical characteristics, and selecting a material with suitable properties is crucial. For example, engineering thermoplastics like ABS, PC, or nylon offer high strength and impact resistance, while materials like PEEK or ULTEM provide exceptional mechanical performance at elevated temperatures.

2. Chemical Resistance:

If the part will be exposed to chemicals, consider the chemical resistance of the material. Some materials, like PVC or PTFE, exhibit excellent resistance to a wide range of chemicals, while others may be susceptible to degradation or swelling. Ensure that the selected material can withstand the specific chemicals it will encounter in the application environment.

3. Thermal Properties:

Evaluate the operating temperature range of the application and choose a material with suitable thermal properties. Materials like PPS, PEEK, or LCP offer excellent heat resistance, while others may have limited temperature capabilities. Consider factors such as the maximum temperature, thermal stability, coefficient of thermal expansion, and heat transfer requirements of the part.

4. Electrical Properties:

For electrical or electronic applications, consider the electrical properties of the material. Materials like PBT or PPS offer good electrical insulation properties, while others may have conductive or dissipative characteristics. Determine the required dielectric strength, electrical conductivity, surface resistivity, and other relevant electrical properties for the application.

5. Environmental Conditions:

Assess the environmental conditions the part will be exposed to, such as humidity, UV exposure, outdoor weathering, or extreme temperatures. Some materials, like ASA or HDPE, have excellent weatherability and UV resistance, while others may degrade or become brittle under harsh conditions. Choose a material that can withstand the specific environmental factors to ensure long-term performance and durability.

6. Regulatory Compliance:

Consider any regulatory requirements or industry standards that the material must meet. Certain applications, such as those in the medical or food industries, may require materials that are FDA-approved or comply with specific certifications. Ensure that the selected material meets the necessary regulatory and safety standards for the intended application.

7. Cost Considerations:

Evaluate the cost implications associated with the material selection. Different materials have varying costs, and the material choice should align with the project budget. Consider not only the material cost per unit but also factors like tooling expenses, production efficiency, and the overall lifecycle cost of the part.

8. Material Availability and Processing:

Check the availability of the material and consider its processability in injection molding. Ensure that the material is readily available from suppliers and suitable for the specific injection molding process parameters, such as melt flow rate, moldability, and compatibility with the chosen molding equipment.

9. Material Testing and Validation:

Perform material testing and validation to ensure that the selected material meets the required specifications and performance criteria. Conduct mechanical, thermal, chemical, and electrical tests to verify the material’s properties and behavior under application-specific conditions.

Consider consulting with material suppliers, engineers, or experts in injection molding to get further guidance and recommendations based on the specific application requirements. They can provide valuable insights into material selection based on their expertise and knowledge of industry standards and best practices.

By carefully considering these factors and guidance, you can select the most appropriate material for injection molding that meets the specific application requirements, ensuring optimal performance, durability, and functionality of the molded parts.

What industries and applications commonly utilize injection molded parts?

Injection molded parts find widespread use across various industries and applications due to their versatility, cost-effectiveness, and ability to meet specific design requirements. Here’s a detailed explanation of the industries and applications that commonly utilize injection molded parts:

1. Automotive Industry:

The automotive industry extensively relies on injection molded parts for both interior and exterior components. These parts include dashboards, door panels, bumpers, grilles, interior trim, seating components, electrical connectors, and various engine and transmission components. Injection molding enables the production of lightweight, durable, and aesthetically pleasing parts that meet the stringent requirements of the automotive industry.

2. Consumer Electronics:

Injection molded parts are prevalent in the consumer electronics industry. They are used in the manufacturing of components such as housings, buttons, bezels, connectors, and structural parts for smartphones, tablets, laptops, gaming consoles, televisions, cameras, and other electronic devices. Injection molding allows for the production of parts with precise dimensions, excellent surface finish, and the ability to integrate features like snap fits, hinges, and internal structures.

3. Medical and Healthcare:

The medical and healthcare industry extensively utilizes injection molded parts for a wide range of devices and equipment. These include components for medical devices, diagnostic equipment, surgical instruments, drug delivery systems, laboratory equipment, and disposable medical products. Injection molding offers the advantage of producing sterile, biocompatible, and precise parts with tight tolerances, ensuring safety and reliability in medical applications.

4. Packaging and Containers:

Injection molded parts are commonly used in the packaging and container industry. These parts include caps, closures, bottles, jars, tubs, trays, and various packaging components. Injection molding allows for the production of lightweight, durable, and visually appealing packaging solutions. The process enables the integration of features such as tamper-evident seals, hinges, and snap closures, contributing to the functionality and convenience of packaging products.

5. Aerospace and Defense:

The aerospace and defense industries utilize injection molded parts for a variety of applications. These include components for aircraft interiors, cockpit controls, avionics, missile systems, satellite components, and military equipment. Injection molding offers the advantage of producing lightweight, high-strength parts with complex geometries, meeting the stringent requirements of the aerospace and defense sectors.

6. Industrial Equipment:

Injection molded parts are widely used in industrial equipment for various applications. These include components for machinery, tools, pumps, valves, electrical enclosures, connectors, and fluid handling systems. Injection molding provides the ability to manufacture parts with excellent dimensional accuracy, durability, and resistance to chemicals, oils, and other harsh industrial environments.

7. Furniture and Appliances:

The furniture and appliance industries utilize injection molded parts for various components. These include handles, knobs, buttons, hinges, decorative elements, and structural parts for furniture, kitchen appliances, household appliances, and white goods. Injection molding enables the production of parts with aesthetic appeal, functional design, and the ability to withstand regular use and environmental conditions.

8. Toys and Recreational Products:

Injection molded parts are commonly found in the toy and recreational product industry. They are used in the manufacturing of plastic toys, games, puzzles, sporting goods, outdoor equipment, and playground components. Injection molding allows for the production of colorful, durable, and safe parts that meet the specific requirements of these products.

9. Electrical and Electronics:

Injection molded parts are widely used in the electrical and electronics industry. They are employed in the production of electrical connectors, switches, sockets, wiring harness components, enclosures, and other electrical and electronic devices. Injection molding offers the advantage of producing parts with excellent dimensional accuracy, electrical insulation properties, and the ability to integrate complex features.

10. Plumbing and Pipe Fittings:

The plumbing and pipe fittings industry relies on injection molded parts for various components. These include fittings, valves, connectors, couplings, and other plumbing system components. Injection molding provides the ability to manufacture parts with precise dimensions, chemical resistance, and robustness, ensuring leak-free connections and long-term performance.

In summary, injection molded parts are utilized in a wide range of industries and applications. The automotive, consumer electronics, medical and healthcare, packaging, aerospace and defense, industrial equipment, furniture and appliances, toys and recreational products, electrical and electronics, and plumbing industries commonly rely on injection molding for the production of high-quality, cost-effective, and functionally optimized parts.

China supplier Injection Molded CHINAMFG for Cookers  China supplier Injection Molded CHINAMFG for Cookers
editor by CX 2024-03-23